Received the AC kit from Auto AC solutions last week and decided to mock it up in the car. Link to the kit we got as reference:
Z AC Kit
Initially I had high hopes for this kit. From the description on the website it sounded like it was designed specifically for the Z. I wanted a system that was much cleaner than the dealer unit originally installed in the car that had the massive York compressor.
This is what came in the kit (AC compressor and mounting brackets not shown - mounted those before snapping this picture)
As you can see, the evaporator unit is a massive assembly. I could not figure out how to package it cleanly behind the dash and with the existing HVAC system. Perhaps I was looking at it wrong, but it didn't seem as integrated of a unit as the one removed.
The compressor mounting brackets seemed fine, but the hardware provided was useless. Looked like M10X1.5 hardware for the most part, but with mix matched bolt head sizes and thread pitches. Definitely not very well thought out. I will replace all of this will better quality hardware.
With the York compressor, all the AC lines and fittings remain on the RH side of the car. With this new system, the compressor is mounted down on the LH side of the engine, similar to the ZX. Now this aspect of the kit I liked, as I didn't want to look at the compressor when I opened the hood. However, the condenser seemed to be setup for the York style of system, with both inlet and outlet ports on the same side of the unit. Again, I don't think this was very well thought out. We'll be able to make it work, but with more effort than I was anticipating. Another feature of this kit is the ability to maintain the smog pump as the AC compressor bracket has holes to relocate it slightly higher up.
With all that said, I am pretty disappointed in this kit. Looks like a quality Sanden compressor and some cobbled together off the shelf pieces to make a "kit". With that said, we decided to rebuild the evaporator originally on the car and utilize the new valving, hardware, and fittings so that the under dash appearance was as clean as possible. For someone who is looking to install AC in a Z but retain the factory heater and look, I'd suggest picking up only the engine mounting bracket and compressor. You could easily build the rest of the system yourself, if you can locate an original style evaporator.
Pulling the evaporator a part, it was amazingly clean and needed very little to recondition. The plastic housing was split open, cleaned, new seals installed, and painted. The evaporator core itself was thoroughly cleaned externally, checked for leaks, flushed, and vacuumed to ensure no containments were left. We'll leave it plugged until final install.