Had several setbacks this month…
Setback #1.
The u-joint was a major PITA to get in and I ruined the first one putting it in, so I had to wait an additional two weeks for a replacement.
While I waited I built myself a hydraulic press. It’s really just a box my bottle jack fits in, but it does the job.
With that I was able to get the steering shaft back together the right way. The u-joint isn’t as nice in real life as the photo on Amazon indicated. Go figure.
Restaking that thing was super tough, but I got it done and nothing is moving.
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Setback #2.
I cannot seem to get the nuts on the tie rods that connect the lower control arms to the frame in the front of the car. Because the suspension is sagging they don’t protrude far enough, and the rubber bushings are brand new so they don’t give enough to cram it on.
This is a problem because I need my suspension to compress a bit to keep the brake lines from getting pulled taught and sitting there under tension while I do other stuff (yes they are the right length). Tightening this up will create the slack I want. Since the engine is out I have to figure out another way to get some weight on the front to settle things in place and get that tightened up. Sandbags maybe?
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Setback #3 (This really pissed me off).
It turns out the differential I bought that supposedly came out of a 2014 Subaru WRX STI is NOT out of an STI. If it was it would be the LSD I wanted. Instead it is open, which means it is from a WRX, Outback, or Forester. Unfortunately I’ve had it too long to complain or get any compensation.
So all that time and money I spent rebuilding it is semi-wasted.
The reason I noticed is I realized that I didn’t want a 3.9 rear end, which the STI also has. When I put the adapters in and checked the ratios this evening I noticed the sides rotated opposite directions. NOT AN LSD!!!
So what I have is an immaculate r180 with an open differential and a 3.54 ratio. Not ideal, but slightly quicker than stock. It’s essentially the same as the dif for an automatic.
Now I have to decide how much I care about having an LSD. Do I go buy the correct carrier from Subaru for $750? That’s a Torsten style and would be nice. Do I get a fancy aftermarket dif for over a grand? Those are helical and probably overkill. Or do I live with this thing on my bench. Easiest and cheapest but I’m the kind of person who is forever bothered by things not being “right.”
Putting my Datsun dif back in is also an option, but it would need a rebuild.
Anyway, on with the show.