Thanks for the info.
So, I just stacked all of the parts (strut insulator, spacer, spring seat, bump stop) together....and then installed everything over the koni strut rod sleeve...which is installed at the top of the strut rod. I experimented with both ways to orient the sleeve.
The strut insulator gets bolted firmly against the top of the strut rod sleeve we are discussing.
The strut rod sleeve slides through the middle of the spacer OR bearing. I
So, I don't understand what you mean by your 2nd paragraph above.
With everything stacked together, if the wide portion of the koni strut rod sleeve is oriented downward, then it protrudes about 1/4 inch below the bottom of the spring seat.
Based on this, I doubt that the 1/4 protrusion would ever damage the bump stop.
I do now wonder whether the wide portion of the sleeve, if installed downward, could get hung up in the hole of the spring seat when installed on lowering springs, the car is lifted up, and full droop causes the spring seat to drop below the wide portion of the sleeve.
I also compared the parts with KYB and old Bilstein struts I have on hand. Both are the same diameter at the top where the threads end/start as the narrow portion of the Koni sleeve. And, both widen permanently at about the same spot where the wide portion of the Koni sleeve would rest if installed downward. The difference though is that if the wide portion of the koni sleeve is installed downward it kind of serves as something that the spring seat could get hung on as described above.
So, for me, in balance, I think I will continue installing koni strut inserts with the wide portion of the sleeve on the top.