Had tank exterior blasted and found one pinhole, so I decided to go the POR-15 route. Cleaned inside of tank with Super Clean and 3 pieces of 1/2" chain to bash all the crap off the inside of tank while I was waiting for the POR-15 to arrive. Used both quarts of POR cleaner/degreaser with the chain and a good rinse in between. Rotated tank for about 3 hrs. with the POR Metal Prep inside, drained and used my heat gun to make sure inside of tank was bone dry. Just when I thought it was dry, I kept seeing moisture inside. Turns out the inner seams hold a fair bit of moisture, so I slowly moved the heat gun around the outside of the seams and I could look inside and see the moisture evaporating out, leaving a dry, gray seam, rather than a dark, moist seam. Mixed up the coating and poured it in. Rotated tank for about 45 minutes before draining excess out of the drain hole. Continued to peer inside and rotate for another hour or so, until it looked like it was starting to kick and drained the rest of the excess. Continued to rotate and look inside to assure that I didn't have any pooling. When the coating was moving real slow, I set the tank upside down on the work bench. The bottom of my tank was pretty clean, the top of the tank was a little more corroded due to moisture vap, and the pinhole was also on the top, so I wanted any pooling product up to, that also assured it didn't pool at the drain plug, orthe small slits in the bottom of the one baffle. Checked on it a couple hours later and I have to say, I am pretty impressed. It looks so good!
Tomorrow, I will give the outside a light sanding as some light flash rust has developed from all of the flushing/cleaning, and I'll give it a coat of satin black epoxy primer. I think this will help to bolster the pinhole from the outside. I've got all new braided lines and a new fill hose, so I'll probably be ready to install it on Tuesday.
Next up, MSA premium exhaust install from the stock exhaust manifold back. Once that is in, I should be able to do a quick oil and tranny fluid change, radiator flush and get her back on the road! It's been a few years since I've had her on the road, hopefully it will be exhaust/gas fume free!.