And now that Christmas is over, the real fun begins.
First up is something for the "tips" section I guess. Part orientation. The FSM mentions in several sections to ensure part orientation/direction is maintained. They however spend zero time showing you the correct orientation of the parts. So.
Let's begin with the 5/reverse synco hub and it's nasty little springs and shifting inserts as they are called.
First the syncro hub. It has an offset circumferential groove in the outer teeth, not shown in the FSM pic above. Put the groove more to the front to orient it properly. Front is at the top of the picture, obviously the intermediate plate is there are were are taking pictures of the 5th/reverse parts that are in the rear of that plate.
Second, the three little shifting inserts. They have an offset bump on the outer face. Put the bump toward the front. Oh, and bump OUTWARD. The spring touches the flat bottom
The FSM shows the three shifting inserts, but the one lower right incorrectly shows the bump to be offset to the REAR. The other two are sort of ambiguous. The bump on each insert is definitely toward the FRONT (left side of the screen grab picture).
This picture was taken as I was disassembling the hub. Shows the LONG end of the insert facing toward the camera (rear). Front of the trans is into the picture, so the short end is facing FRONT (can't see it, it's in its groove in the hub)
I've confirmed this insert orientation on all the other trans I've taken apart.
The other hubs have the same type of inserts but they are symmetrical. Their bump is just like the 5th gear ones, but it's in the center.
You can't confuse them with the 5th gear inserts, these have little legs on the back side as well. Here in the picture they are shown with their mating springs in the correct orientation, with the bottom of the picture being outward.