Mini-Update:
Been working on this car here, and Zup sent me some much needed stuff to put in place the sound deadening that was not installed in the car when it was repainted. He also gave me great tips on getting me set up to tackle the interior of the vehicle starting from its current stage.
So far I've done the following:
Attempted to repair steering rack. It came out great... except the pinion was worn out in the rest position and had a noticeable clunk when turning. I am going to attempt to transfer over the guts from the "rebuilt" rack if it's ok, and see how that works. That will allow me to drill out the hole on that rack to accept the oiling bulb. *** SIDENOTE *** anyone have pics of how the original steering rack boots were attached? Safety Wire? Band Clamps? Can't seem to find the answer.
Installed some engine bay stuff. Ignition coil, voltage regulator, Inspection lamp, brake vacuum lines, throttle linkage, misc hoses.
Did a lot of shopping around for other parts.
Re-assembled distributor, but had issues with the cam weight advance plate (there's a thread I need to update too!)
Finishing up a purchase for lots'o rubber parts from classiczcar community favourite, Steve.
Only things left underneath are e-brake cable, speedo cable, KH brake valve and lines, gas tank, and exhaust
Doing lots of interior research. I seem to be missing some parts (no surprise), but I'm still learning.
Sandblasted many door/window parts, ready for plating- but that will be held off for a bit...
Bought the carpet from JIM @ Chester & Herrods. I find it really awesome that an original and integral part of the history of these cars is alive and well (The person. not the carpet), and he is still producing the parts he made back when it all started (the carpet, not the people. lol)
I've also been shopping for some jute as well. I think I narrowed down my search to the ones I like for matching the ones in this particular car in terms of original colour and weight/construction. I got it close. The variance in old/new jute is too wide of a range to be perfect within, but it's close. Hey- if it's available, I'll use that instead of something that just "does the job".
Speaking of doing the job. I got another one on hand that I'm working on (more on that soon), and I have to extract the spindle pins, so I made this handy dandy spindle pin puller. Just as I was about to borrow some threaded rod from a friend and make my own tig-welded coupling nut to use on the spindle pins (so I wouldn't have to buy or ruin his threaded rod which was for his own custom tool), I walked into his shop and saw his trusty vice in two on the floor... And it was doomed for the garbage bin.
My friend also has a lathe, so I drilled it about 50mm deep on center @ 27/64th inch drill size (it also already had a pilot hole started too). And in the lathe with the machine off and foot on the brake, I tapped the inside at M12x1.25, and it took forever. The steel is very hard (chrome vanadium?), and I had to back the tap out every 1/8th of a turn to clear it out and stop the tap from binding on the swarf/chips. But it all the way in very cleanly at the end of it all, and it went about 40mm deep with thread. My whole right arm felt like I was pitching fast-balls all day.
Then I bought a "tapered needle roller banded thrust bearing". Apparently, banded just means its a thrust bearing set with the top and bottom race encased in a housing rather than provided separately as thrust washers. It's essentially a throwout bearing... I bought a thrust roller bearing but it was the 3 piece loose set, and the races were too thin and would get caught in the ACME threads. It had a small 1mm deep, 3mm wide step on the back for the bottom race, so I stepped the end of the DOM tube which I bought from the cut-off pile at my local metal distributor for $5, gave it a tap or two with a rubber mallet to get it on there nice and good- and then fuse welded the inside with a TIG welder so that the bearing doesn't go anywhere. I didn't want to ruin the shiny and clean aesthetic of the outside of the tube, so I chose to weld inside by extending the tig electrode farther than usual- but it was a good fuse. I then cleaned up the HAZ marks on the outside by putting it in the lathe and hitting it with some various grit sandpaper- and what you see there is the end result. Probably gonna shark hide it.
It took me a little while, but I don't come across free ACME threaded rod often, and it was $110 for a 3 foot section at the fastener store, so I figured I'd make a proper tool that will outlast many spindle pin jobs.
Price List
TIMKEN T101 Bearing: $20
1" ID Seamless DOM Tube (1.5" OD I Believe): $5
1" ACME Nut: $5
Vice Gear Screw: FREE
Lunch for lathe use: $15
TOTAL: $45 (ish)
not including gas driving here and there- but whatever! Lets call it $50 bucks for a tool that will probably last longer than I do. The only thing that I'm not sure of is the ACME nut seems a little loose, but I have the original threaded slug from the vice that I can always cut and grind some flats onto, but it only seemed a little tighter. I'll try this first.