I've been working off and on to make a wood steering wheel from a donner.
1) I stripped the old foam, sanded and powder coated the steel hub and spokes.
2) Cut up some walnut that sat around for 25+ years, soaked it in Cactus Juice wood stabilizer under vacuum, then let it soak up the juice for a week before baking it.
3) Resawed the wood and created two hexagons from the pieces, glued them together.
4) Made a router jig to cut circles, then cut a grove in the wood for the steel rim to fit in, then used the jig to cut the outside and inside diameters.
5) Glued up the two circles, sandwiching the steel rim and a 1/8-inch sheet of blood wood (also treated with Cactus Juice.
6) Routered a round over on the inside and outside of the steering wheel. Screwed up once breaking a 1/4-inch router bit and ripping out a bit of wood.
7) Sanded, sanded, and sanded.
š Finished with wipe on varnish.
Now I'm waiting on someone to train me in using a Haas Mini Mill to make a new center coin for the padded horn button.