Well I didn't make to the Edmonton show with the Z. Just ran out of time on Saturday solving a little ignition problem. Took the 510, had fun.
Today I worked through the ignition problem. Very interesting problem and solution. I had an intermittent spark miss as you apply throttle under load, getting worst as the RPM's rise.
Long story short, it boiled down to bad connections. Even though I used brand new spade connector crimps with brand new terminals and a pro crimper to connect to various spades on the ballest resistor and terminal strips on the coil terminals, they were making poor connections when pushed onto the terminals. The fix was stop using them and go to soldered on ring terminals on the coil posts, and soldering on wires to the ballast resistor to completely remove the use of the spade connectors. They seem to press on tightly, but if you wiggle them once all the way one, they are NOT tightly connected. And they get worse each time you disconnect them.
These are terminals purchased from Vintage Connections. They sell two qualities of the female 1/4" spade connectors. One are made of thin brass, the other is much thicker and stiffer, BUT they latch SO tightly that you pretty much can't push a 4 or more terminal connector together with pliers. The thinner ones are great, BUT if you mate them more than once or twice, they FM side loosen up and the connection goes to pot. Both have their issues.
Along the way I also discovered two, yes two bad NEW mechanical fuel pumps. At one point I was wondering about fuel volumes under load and if that maybe part of the "missing" problem, ie going lean. I had installed one of these "tin can" style replacements that I foolishly bought a while ago, when I first got this thing running again. Maybe it is as bad as they say, I think. So I recently bought a GMB brand pump that looks like the original, so I put it on.
It worked for about 10 min of test and tune driving. Suddenly the car wouldn't restart. As I was in the throws of solving ignition problems, I was about to light a fire under it all, wonder WTH could possibly be wrong now. It usually starts instantly with the slightless touch of the key.
So I take a hose off of one carb, and crank the motor. Not even a dribble. You've GOT to be kidding me. Take the hose off the pump outlet. Still not even a dribble. So I put the tin can back on. I leave the hose off to see what it is doing. Well it's dribbling, but sure as hell not pumping properly. Ok, that's it, off it comes, both go in the scrap metal bin, and I pull out my NOS Kyoto or whatever pump I've been hoarding and bolt that on. OMG that thing pumps like a freaking fire hose. I'm still stinking of gas from the bombardment. So, DO NOT use that tin can thing (didn't we already know that?) and don't bother with the $37 GMB pump, it's trash too. I'll have to take it apart and see what ripped.
So today's lesson? Even when you have a bunch of NEW parts, no matter how carefully installed, don't trust nothing.
And now I can go for a decent little toodle around town this evening and get some proving miles on this thing and GET IT SOLD.