It was fun working on the car today. I started with putting quarter panel emblems on. Once again, I sprayed some Krylon flat black paint into a cup and used a brush to black out the vent hole. The original emblems are in pretty good shape. With a little polish and some repainting, they would have looked very nice, but I purchased new ones (these are also metal) a long time ago and it was less work to take them out of the box and install them. I did have to open up the emblem mounting holes a bit due to primer and paint build up. And I put a bit of silicon on each of the emblem posts before installing to seal up anywhere that I may have broken through to metal while cleaning up the holes.
After that, I cleaned off one of my work areas to start a new project - the firewall pads. In a previous effort, I tried to revive my originals by using some mild thinner to clean the asphalt/bitumen surface... and using a heat gun to straighten out some wrinkles. But, neither effort worked well. And my right side pad has a fair amount of cracking/damage. So, I spent many hours looking online for a suitable product that looks like the original bitumen sheet. I found "bitumen" to be available only outside the US, and even so, I couldn't determine if what was available would look original. I did find a product from Second Skin that looked the part - this is the same company from which I bought the floor sound deadening pads.
Today, I started with the small, center pad. I covered it with strips of good quality masking tape. When peeled away from the original part, this makes a nice template. Then I used a sharp Exact-o knife to cut where there were holes from the factory.
For kicks, I also made partial cuts where the factory had partially cut, but not removed the bitumen. This didn't add that much time and was fun to do.
After the new butyl rubber sheet was cut to look like the original pad, I grabbed the other product I got from Second Skin. It is some felt type padding with a type of foil on both sides. I thought about trying to use the factory felt, maybe after cleaning, but decided that even I have limits to my insanity. This product is about the same thickness and is a similar material, though a different color, obviously.
When I purchased this, I was thinking I would have to double it up to achieve the factory thickness. However, I will not, and so, I have plenty of extra! Next up will be replicating the driver side pad...
After spraying some contact adhesive to the back of the rubber and face of the insulation, the new piece will be done!