Working on the car today was not fun. I put in about 8 hours. First problem I ran into was the SU nozzle issue above. When compared the nozzles side by side, interestingly, the shorter of the two had not actually been shortened. The nozzles have a little groove around the circumference. You can see it in the picture below. Aligning the grooves on the nozzles, the distance from the groove to the top of the nozzle was the same for each. I decided that the nozzle was going to have to be replaced. But, I couldn't set it aside. I had to mess with it. So, I ended up removing this crimp collar (using a hammer and flat punch, it came off pretty easily.
After that came off, I was able to remove the brass nozzle portion from the plastic portion. From there, I experimented with putting the brass nozzle piece back into the plastic, but not as far in. And then I pressed the collar back in to place.
It took me 3 tries (remove the collar, adjust the height of the brass portion, reinstall the collar) before I got the 'short' nozzle to be the same length as the other one. It seems to be held in place very well when the collar is put into place. However, I don't trust it. My guess is that with heat and use, it may "drop" down further into the plastic portion of the nozzle.
So, ultimately I wasted a bunch of time messing with it - time I really should have spent making progress on the car to try to get it ready for Z-Con.
From there I worked on the rear hatch glass stainless steel trim. I removed more small dents and stepped my way through 320/400/600/1000/1500/2000/2500 grit sand papers and then used metal polish on them. Each one took a lot of work. Then, I TRIED to install them. I had no idea it was going to be so hard. Literally impossible with all my expertise and tools on hand. I ended up cutting/slicing/gouging the rubber hatch glass gasket in so many places that it is trash.
I am so frustrated. I really thought that it wouldn't be that difficult. So, now what? I have to remove the rear hatch glass and replace the seal. While it is out, I can try to put the trim in place and then reinstall the rear glass. But what about the front windshield. I don't want to destroy that seal... and I don't want to take the winshield out. What am I going to do? How am I going to get the new stainless trim I bought from Japan installed on that one?
Combining the events of today along with the fact that the parts I sent to be plated are not going to be plated in time and my seat belts and small parts sent off for re-chroming aren't going to make it back in time, I'm not going to be able to make it to ZCon.
The business I sent a few remaining items to be plated has closed. My package was stuck for 7 days in limbo, but thankfully, I got someone at USPS eventually, and I am having them send my package back to me. So, at least I didn't lose the parts.