So I discovered something interesting over the past week regarding the age old issue of clutch throw out bearing collar height selection.
We have discussed many many times how to determine what height the throwout collar has to be to achieve the now well accepted total 92 mm total height, based on your particular choice of clutch cover. What I remember in the many discussions I heard, is how the struggle to get a long enough collar almost always comes up. This lead me to assume that all that was available in new parts are clutch covers that are much thinner than the old stock 240z covers.
What is new here, is that I have definitive measurements on two popular Exedy Clutch kits with very different heights! You can now choose the one that most closely matches your existing cover, and not worry much about finding a “matching” collar.
In my recent experience of replacing several clutches for various cars, I have been buying the 280z spec clutch, 06009 part number, and it is much thinner (requiring a longer collar) than any of the stock OEM 240 clutch covers I’ve seen in the past (requiring a short-ish collar).
My parts hoard has accumulated several of the shorter collars, and I’m always struggling to find longer collars to go with the thin pressure plates. I’ve even considered designing a two piece adjustable length collar to handle any situation.
Well it turns out I ordered a 06029 kit the other day for a customer after having an old age brain fade, spec’ed for 240 and early 260. Got it out of the box and found the clutch cover is nearly 3/8 -1/2” inch taller than the 06009 kit. I will add the exact height of the spring finger tips with the cover bolted to a flywheel (yes, it very different) to use in your 92mm collar selection calculations shortly.
Clearly Exedy has it straight since most 240 owners would have shorter collars, and need a thicker cover. 280’s have longer collars, needing thinner clutch covers.
Not sure how I missed this, but what it means, is that there is a choice in clutch cover heights out there, you don’t always have to go hunting down the right(er) length collar. Just by the right clutch!
I should note that the clutch disk in both kits are identical. Technically they have different part numbers, I can not see or measure any difference in the disks.
Note this handles only the 225mm clutches, not the 2+2 240mm clutches. There were no 240mm spec clutches for 240z.
It would be great to have a database of all the popular clutch brands and their clutch cover heights, something you can’t find in their published specs.
So every time you replace your clutch, measure the cover height and record it here. Thank you.