Hi all
pulled the sending unit out of the tank.
measure the length from the cap to end of the thermistor with a long stick as shown in the pictures. Mark the stick and dip it inside the tank to make sure when the sending unit installed, it needs to submerge under the gas and it did almost twice the length of the thermistor. That can be crossed off the todo list.
dip the thermistor into a left over plastic cup of last weekend son’s birthday. I know, glass, metal or approved plastic... all I had at my disposal at the moment.
dip it in the gas cup and see bubble rushing. Pour gas out of the thermistor and observe gas was pouring out vs dripping. Stir, not shake, just like Bond likes his martini, moderately not to spill gas outside of the cup. Observe stir motion had lot of bubbles and no dirt. Gas looked clean.
Measure current temperature both gas in tank and in cup. Connect wires while the thermistor is outside. Light on. No surprise there. Submerge the thermistor to the gas cup. Light still on.
Been tracing wire diagrams and it lead to many places like relay under passenger seat, cigarette lighter, floor temperature, voltage regulator, condenser at voltage regulator... clean all connections.
Seem like we all agreed on the prognosis there is a problem somewhere but where exactly is the question.
Reread @Dave WM twice didn’t see anything wrong. The third time caught my eyes
“ Oh and make sure the light in the indicator is NOT an LED. The car was not designed for LED lights, so things like“
being anal as I am that I need uniformity... I replaced everywhere possible with LED as I like it a bit brighter. And being a hoarder like I am, keep junks until project is done many months or years before throw them away with great pain in the guts still. Dig through the used bin and pull out a bulb. Swap back. Light gradually brighter while the thermistor is outside. Submerge it to the gas cup and smoke is coming out of the thermistor. Scary my friend. We’re talking about highly flammable here. Light went off.
Ladies and gentlemen, I haven’t had breakfast yet and the moment I see light went off, the feeling as if I just had an all you can eat and now is sipping a piña colada somewhere in the Caribbean ?
I repeated the experience multiple times and works as expected.
boy, what a fun chasing this problem. The old saying is truly applicable here. If it ain’t broke, leave it alone or something along that line.
thank you everyone for the help and support.
regards