T/stat cover came off without too much drama. I had to block sand both surfaces, they were both pitted
Chased the threads in the housing, to clean it up. There is pitting in the underside of the cover neck, but the inside is clean. I can only presume coolant has been seeping past the (crappy) Gates upper hose, that wasn't quite the right ID.
Cleaned up the pitted area with a Dremel wire wheel, I'll fill it with JB Weld
Water pump bolts didn't feel great coming out, so I worked them back & forth fair bit. Mating surface mostly cleaned up here
The original hardware for the water pump cleaned up OK, but I think I'll use newer hardware. The T/stat bolts are nasty. The Volvo bolts have integrated flanges & are higher grade
While I was in the bay, I added an 80's Fiat brake line clip to replace the broken hood prop retainer (and put some primer on the area where the rad sits up against the panel
Checked the fit of the Volvo fan shroud on the rad - should work OK, the center of the fan motor will be offset to the left, and the water pump sits offset somewhat to the right. I'll test fit it once I figure out a suitable method of retaining the shroud flush to the rad core
motor..
Have to locate mating pins and/or water proof housing for the eFan connections - pretty sure they are Furukawa or Yazaki ? EDIT - Yakazi 58 Y series
EDIT - assuming the shroud & fan clear the waterpump snout, I will wire the fan same way I did on my old Volvo