At last, both rear panels welded in. Bout time!
Did the passenger side this weekend. Pretty much the same process as I did the Drive side, except this time I used a shrinking disc on the Passenger side in some areas to lower the high spots, still has some wavy in it but not as bad as the driver side.
I took a crap load of pictures from all angles for you guys to see based on the lighting. Some far and some close shots. The really close shots, you will see how uneven and wavy the welding zone is. I probably can get some more waves out with the shrinking disc and hammer and dolly the welds in some areas, but on a car like this, I am satisfied, not excited, but pleased enough to move on. Just take what I did and learn from it for the next project. I still need to work on my welding, as in laying the weld bead. Still trying to get the welding part figured out. Having gaps in the fitment doesnt help, so getting the fitment right may help me out more. Also I think I am still laying to much filler in the weld, though with good Butt Fitment, I wouldnt need much filler, which goes back to having good fitment from the start. Also on my list to buy are Body Filers to shave down the welds, like block sanding bondo. Starting to think now the angle sanding grinder I have is a no no if I want to achieve the invisible weld/smooth transitions, hehe. Another thing is the base metal seems to cave in on its self at the toe/edge of the weld. I am gonna have to work on how to eliminate that aswell. Its not under cut if thats what your thinking. I may have to play around with the pulser feature on my welder, could be I am spending too much time in the act of welding which means too much heat that is not needed. Also I wish I had done a better job on the profile of the crease. The dies I used were to sharp, needed a little bit of a radius to better match the original crease profile.
Enjoy!
Well Now its time to get the rear side markers shaved and the gas door shaved. Then get the flares mounted, panels trimmed and inner fender well made. Just never ends... Stay Tuned!