Moving along, although the day was cut a little short by a storm coming in
Started by making the rear cap for the rocker
A little forming work to get the fold & profile right
tested the seam sealer compatibility with the spot welder - looks good, so I used it on all the spot weld seams
seam welded the upper junction with the MIG after this
To deal with the drainage channels, I just drilled holes in the sill and tapped the edges with a ballpein hammer to contour them slightly concave
proceeded with fabricating the rear half of the outer rocker skin
step in forward edge to tuck under forward rocker repair panel
cut the square holes needed to retain the sill covers - those are from later 960 series, which is what the forward rocker repair piece was cut from. That way, I had guide holes to follow in terms of spacing, offset & specific dimension
Prepped the outer sill lip & the backside of the sill so I can spot weld thru. Had to add another clamp - this one clamp wasn't providing sufficient conductivity for the spot welder to operate
Only got as far as spot welding the sill lip, and the rearward overlap -by then the storm was moving in pretty quick, so I packed up for the day. Should be able to finish the outer skin work tomorrow.
Lightening was coming through that darker cloud bank - I had about 5mins to pack up before the downpour