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240z - fabbing new front rails

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You should see the shark holding it...

Stock rad clears the trimmed up rails nicely.  Aside: the stock rads sure are beefy.  Were they meant to serve as a structural brace?
 
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Are you going to use the stock rad?
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2 hours ago, wheee! said:


Are you going to use the stock rad?

Possibly!  They seem pretty stout.  Depends on the final engine configuration so I trimmed the rails to keep the option open.

  • Author
3 hours ago, grannyknot said:

Okay a little bit but Si/Bz is perfect for what you are doing right now,  joining thin ga metal without the heat warping.

Very good point actually.  Hadn’t really thought about it like that ....

S
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Hey guys!

So I didn’t feel like welding today so I started bending a new lower rad support...

I started by forming the upper section from 18 Ga on the brake and by hand with the shrinker / stretcher ...BC11763E-C553-4D4A-957A-FDD15E084417.jpeg

 

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Next I cut and formed the lower section to match.  More bending, more shrinker/stretcher ....

 

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More Clecos ...

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PS.   Comparison to stock ...D0127B91-0544-4F8C-8DC1-D1AF39B91BD6.jpeg

and, of course, MORE LASERS! ?

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PPS ... top view

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So I got the inner wing stripped and ready to weld in the passenger rail ....DBBCBA68-013B-45A8-8A0E-EDC458DBA7A0.jpeg

 

The battery area is bad, but not as bad as I initially thought....

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This braised in patch has to go ....

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Started forming a patch ....

 

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