Namerow

Did you clean the bonding surface of the weatherstrip samples with alcohol (or similar) before applying the adhesive?

It would be fascinating to know the how Skinner-Union (way back in the middle of the last century) came up with the bendable-tang-with-a-curved-ramp solution for closing the float chamber outlet valve. Maybe they adopted it from the shut-off scheme used in somebody's toilet tank? 😄 It would all be so much easier if there was an adjustment screw. An external screw would be nice, but even an internal screw would be an improvement. I've often wished that someone would do a plot of the geometric relationship of gas level vs needle valve displacement, so that the effects of bending the tang at its fulcrum could be properly understood. One might also take a look at the effects of changing the tang's radius of curvature. Any volunteers?

Sorry, but... a new set of exterior panels does not solve your 'slightly rusty' Z problem.

I can attest to the fact that the Kia Sportage weatherstrip requires no adhesive (even at the top rear corner of the window) to conform to the shape of the window opening. That's because it uses a more modern design, wherein integrated metal Z-coils replace the need for adhesive or a separate gripper strip. The Kia design also uses a 'lipped bellows' design that provides a more effective seal than the Z's old-fashioned (sorry) cantilevered-lip design. The recent arrival of Z Store's retro-design weatherstripping (i.e. cantilevered-lip design) presents a bit of a dilemma to restorers, because they (apparently?) don't also offer a repro of the gripper strip. If I've got this right, it means that you have to use an adhesive to make the weatherstrip not only conform to the window shape, but also stay that way for some reasonable period of time. If your definition of 'reasonable period of time' is 20+ years, then use just use epoxy and be done with it. Otherwise, I think that 3M's 'old-fashioned' weatherstrip adhesive will do just fine (provided that you read and follow the instructions). It will also offer some forgiveness if you happen to; a) screw up during the installation, or; b) decide, a few years later on, to try something 'more better'.

IIRC, there may be something funky about the the cabin light's wiring and switching logic (even one of the terminals is 'different') that requires a special testing procedure. I'm thinking about how the lamp is controlled not just by its integral switch, but also by the door P/B's (wherein toggling the integral switch can override Door Open/Closed). Bottom line: You may not have a problem at all (emphasis, however, on the word, 'may') Perhaps we should ask CZCC's designated electrical expert (Steve ____? ) for some guidance before you add yet another cabin light to your collection.

I also think it's for the AC (compressor motor switch). Nissan supplied a similar, blue-colored wire (with a bullet-style connector) for that purpose as part of the Z's mini-harness (Item #13 in the diagram above).

I think that adhesive is the only way forward. However, you could always try it first without glue and see whether it can adopt to all of the door contours and then stay in position... especially in the areas of tightest bends. I'm pretty sure that it won't.

My all-time favourite Bondo Queen was a Ferrari 275 GTB that appeared on the FerrariChat website several years ago. It looked so-o-o-o pretty (and cost the new owner about $1.5 Million at the time to make the pivot from 'just shopping' to 'proud new owner'). Nevertheless, he decided to commission a shop to make it 'even better' (including new paint, of course). Unfortunately, when the shop started to prep the body panels for said new paint job, they discovered evidence of filler in places where it shouldn't have been. Digging deeper (literally), they found that the entire nose was nothing more than Bondo. Up to 1" deep in many places. More exploration (excavation?) found deep pockets of damage that made one think that the car had fallen off the top level of an auto hauler and landed on its roof. The shop was stunned by quality of the bondo slinger's work, calling him an artist. When we made the transition from horses to autos a century or so ago, the method of transportation may have changed but the same shysters stayed loyal to the cause and moved from 'horse traders' to car retailers without losing a step.

Interested -- if the price is manageable.

Refer to the figure below (taken from the FSM), which shows how the inner and outer rockers and the floor pan come together. The arrow on the outboard flange of the floor pan shows how the flange aligns with the inner rocker. Note the horizontal rib (with the 'hockey stick' shape at the forward end) that's pressed into Inner Rocker ('Inner Sill). The top of the Floor Pan's outboard flange (designated in the figure by the small black circle) should align with the lower edge of the rib. The line of spot welds that joins floor pan to inner rocker sits about halfway up the floor pan's outboard flange (see photo).

Also: Please discuss your technique(s) for separating spot welds.

How did you close that .25" gap?

Nice-looking property. Definitely what every buyer hopes for when they read, 'Treed lot'.

I'm not convinced that this is 'the real deal'. Consider what KF Vintage offers in the way of replacement panels. It's a pretty extensive list, but when you put them all together your still missing (rough guess) 33% of a complete unibody structure. Is anybody really going to tool up to produce the Z's (complicated) A-pillars? And what about the rear floor and rear frame rails? And the (complicated) front cowl structure? And the (complicated) rear hatch sill structure? My guess is that we're looking at a KF Vintage-like collection of replacement panels being bannered as a replacement unibody structure.

The 'rotisserie' set-up is intriguing. It looks like it may do a better job than conventional units when it comes to keeping the unibody structure unstressed as it goes through rotation, but... it looks like a right PIA to cut and install all of the necessary support links. In addition, the roll-over hoops are in the way all the time, whereas a conventional rotisserie has no such blockages.