Yes, Granny... Sorry, I was talking to you. I saw the feet and got all confused. Thanks for the info. I suspect the cast iron units are older and have been knocked around. I think the aluminum casting versions are newer. In theory, form, fit, and function should all be the same. In theory.
And Zed, I've actually got SIX cylinders and five of them leak. One good one on the car, and one leaker, and then four old ones hoarded away in a box on the shelf. I have a bunch of old dead seals there too, but the old dead ones are even worse than what's on my car. I looked everything over carefully trying to come up with a combination I could just run for a couple days while waiting for new replacements, but to no avail.
However......
Because I hate to lose (well, that and some OCD), I figured I had extra pistons, so I chucked up a piston on the lathe and started cutting:
First one turned out OK, so I did a second. Original pistons and seals on the left, modified on the right with the smaller hole seals:
Put seals on the pistons, and they look great. Looks just like the one that Granny got:
They slid nice and snug into the wheel cylinder, and while this is a temporary fix, I'm hoping it holds until new replacements get here.
Someone may ask why it's just a temporary solution? Because during the machining, it was clear that the piston was case hardened, and I cut through the hardened skin down into the softer interior. If I were to heat treat the modified pistons, they could become a permanent solution, but I could probably purchase a lifetime supply of wheel cylinders for the cost of that heat treating.