been a while since i posted - sucked into the quagmire of moving, work, summer travel, getting 2 kids off to college... all while the z has sat idle in the driveway due to horrible sounds emanating from the rear end (something my kids accuse me of on a regular basis). i finally got moved into the new place, installed some concrete pavers to allow me to jack up the z safely (gravel driveway) and immediately saw the telltale signs of blown bearings in the half-shaft u-joints. that red-iron-primer color all around the joint that comes from the factory lube escaping - i've seen this on motorcycle drive chains that blew the o-ring seals. turning the wheels produced unsettling creaking/cracking noises from the u-joints, confirming my suspicions. so i ordered all the parts to re-build the half-shafts from MSA: 4 new "heavy-duty" u-joints, new rubber boots and sst band clamps. did my research and read the very helpful blog post from woodworkerb (huge help) and when the parts arrived i pulled the half-shafts and knocked out the u-joints. they literally fell out in a pile of dust and broken bits - can't believe these parts were spinning around back there and hadn't exploded on me while on the freeway...
my experience with this job was shockingly parallel to woodworkerb's blog: i discovered that MSA had sent 3 correct u-joints and one with caps that were 1mm too small. big PITA, but o'reilly's had 'em in stock (for cheaper + no shipping) and they were identical to the "heavy-duty" ones MSA sells. hmmm...
the sliding bearing sets were in brand-new condition and fully packed with brand-new looking grease. i really could have left 'em be, but i went ahead and cleaned everything and re-installed with new grease and new boots.
the whole project was done in half a day and the rear end is nice and smooth now. interestingly, the shimmy i had at the steering wheel at 65 is gone now. coincidence?? never thought that the rear could affect the steering, but stranger things have happened...
the carnage that fell out:
all cleaned up w/a fresh coat of epoxy paint: