Small update, here in the middle of re-doing the whole suspension. Took both front and rear off the car two weekends ago and found some good and bad.
Bad: one each of the tie rod ends and ball joints had torn boots, so they're all getting replaced. All four shocks were completely blown; no rebound at all. The strut mount insulator bearings were covered in some kind of severe nastiness. Spindle pins were in bad shape, but at least that made it easy to beat the heck out of them.
Good: seems like all the bearings are in good shape. A previous owner had already replaced most of the bushings fairly recently, so getting those off proved easy. Aside from consumable parts like the ball joints, everything else was actually in pretty good shape and I didn't have to facepalm once when taking things apart.
After getting everything apart, it's been a lot of cleaning and paint prep. Started with a wire wheel, then made my first go at media blasting with a $20 siphon-feed gun. Not really knowing what I was getting into, I made this -- uhh...crude -- little "setup" thinking it might keep the mess down.
It didn't.
So I did a little scrounging around the house to come up with something a little more sophisticated. Still made a mess, and wasn't without some difficulties, but it got the job done well enough.
Still have a little cleaning up to do, but hoping to get prep finished by this weekend so I can move on to paint and then get everything put back in two weeks. My stack of parts going in: Vogtland springs and Stagg shocks, Suspension Techniques sway bars, poly bushings, tie rod ends, ball joints, and a bunch of miscellaneous hardware.
Only thing I'm not sure about is how to deal with the rear struts. Blasting and then painting the whole assembly seems like it would be a bad idea: too likely for abrasives and other stuff to get where it shouldn't be and muck up the works. I supposed I could remove the rear hub, but everything I've read makes me think I never want to do that. So for now, I'm planning on just cleaning and painting the strut tube and leaving the rest -- rough thought it may be -- as is. Is there a better option?