SteveJ

Not those of us who supported the site way back when and bought the CD of the parts catalog. 😉 I also have a paper copy...just in case.

I double checked with the parts CD that @Mike used to sell on this site. The text isn't very clear, but it looks like the dates shown on CarPartsManual.com are not correct.

I'm not sure what you mean by Carpartsmanual.com not having the actual part numbers. I tried the numbers listed at CourtesyParts.com, and they came back as NLA.

He has a 72.

I dunno. That connector on the yellow wire looks like a deformed female bullet connector to me, but I can't blow up your photo to confirm. The only other yellow wire that travels much in the engine bay is the neutral going from the VR to the alternator. It wouldn't be roaming around the driver's side of the engine bay, though. I would not be surprised if you don't currently have a wire going to the temp sender. Yellow was used for this wire in all of S30 diagrams that I have seen.

From the wiring diagram: Yellow - Temperature gauge sending unit - Does it have a female bullet connector? White/Black - BCDD Cut Solenoid - Does it have a female bullet connector? I see the same two grounds that you see. However, you're not showing the ends of the wires, so that limits what I can figure out.

The connectors were made in Japan. I would be surprised if you found a source in the EU. The factory service manual (FSM) has most of the connectors drawn in the EE section. Some of the connectors, such as for the 74 and later, are essentially not available (headlight connectors, distributor connectors, voltage regulator connectors, and even many of the harness interconnections). If they are available, no one has made a source widely known in this forum.

The "relay" is the voltage regulator. The W/B wire is for the field. It should inject current into the alternator when the voltage is low. A failure to produce an output from the alternator could be a problem within the voltage regulator or the alternator. What makes you think I don't like that grotesque abomination called the Interlock Relay Unit? Have you ever buckled up an inanimate object in the passenger seat because the car would not start otherwise? Seatbelt interlocks came from a push by Ford to make itself look good to the NHTSA about getting people to use their seatbelts more. While Ford had already designed and debugged their system, the NHTSA mandated the implementation of a seatbelt interlock for all cars in the 74 model year. With the relatively short notice most automakers implemented the rules poorly. The NHTSA quickly retired the rule. Here is some reading on the subject: https://www.allpar.com/threads/the-return-of-the-seat-belt-interlock-crazy-rule-or-money-saver.236643/. People found ways to defeat these systems because a faulty interlock would make it where you couldn't drive your car. There is an emergency button under the hood on the passenger fender. There's a picture below. In its early life, the button was red. It's an annoyance to have intact, but it won't affect charging.

Does your meter autoscale? A reading of 1.84 ohms would translate into 7A of current. That won't blow a fusible link, but that's a strong drain. Did you make sure all of the switches were off? ( @Captain Obvious I beat you to the question. 😉 ) By outside front, I'm going to assume that is the black fusible link in the picture Capt posted. That has 3 connections at the alternator: Condensor Battery terminal Sense terminal Make sure all three are unplugged. It also runs to the ignition relay and fuse box. It feeds a bunch of circuits. You can isolate the alternator from all of those circuits by unplugging connector C-9 and taking the resistance measurement again. C-9 is a 6 wire connector in the passenger footwell with the other engine harness to dash harness connectors. By the way, testing an internally regulated alternator that I have handy, I saw 2.2K ohm from the B to E terminals.

So when the key is on, the B/W wire has 12VDC. The Y wire will have about 7 to 8 volts with the alternator turning (full alternator voltage divided by the square root of 3). The B/Y wire is just to provide a ground to the hell-hole known as the Ignition Interlock Unit (Boo! Hiss!) Chances are that it has already been bypassed in your car. Note that in other parts of your wiring, B/Y is 12VDC when the key is in start and goes to the Interlock Relay (Again, Boo! Hiss!). B is your ground. W is your battery voltage and goes to the alternator through the WB wire when the appropriate contacts are closed.

That lines up pretty well with what I was reading on the power supply.

I actually did that once before I tore apart a fuel gauge to look at it. I only connected the green and yellow wires to a 12 volt source (2 lantern batteries in series) without a load. The gauge went to full, and I can't remember how long I had the circuit completed. However, later on the gauge would not register at all. This was 10 years ago before I started studying the wiring diagrams to death. It was interesting to see in the video how much the current dropped after the first heating coil came up to temperature and started operating the voltage regulator. Mind you, that was on the second run of the day after I verified I had a working circuit. I just ran a test. It took about 7 seconds for the VR to come up to temperature with an ambient temperature of 64 degrees F. I don't really want to see what the power supply ammeter reads without the VR just in case I'm right that it could burn up the gauge.

Thank you for the correction. What I wanted to show most in the video was that the voltage regulator should be connected while testing. I have seen in the archives about people testing the fuel gauge out of the car, and it failed when they only connected the green and yellow wires (no wire from black to ground) for testing. The gauge I used was one I purchased about 10 years ago and never tested. Fortunately it is a good gauge. Again, when testing, don't forget to connect the black wire to the negative of your power source.

Or you could put a short bolt in there with a fender washer on each side. That would hit the plunger on the switch.

So I set up the gauge with my power supply and a variable resistor. It's interesting to me to watch the power supply ammeter while I'm doing the demonstration.

You didn't see something like this on your brake pedal?

You'll need to find a longer bolt. The part is 46518-21000. It is NLA. I'm surprised that Steve Nix hasn't made a reproduction. @nix240z Is this something you might be making in the future?

There are plastic pieces in the switch that have a spring under them. They push up against the contacts to give the click. They can and will wear out.

I'm glad I tagged you, Cliff.

Here's an image that @Zed Headposted in a thread a few years ago: And here's one of how the oil pump shaft should look from the top before you install the distributor (courtesy of @siteunseen)

From the EL section of the FSM: Not having done that before, I would say you're looking for a mark like on the shaft in the view on the left. Or this:

Well, if you have #1 at TDC on the compression stroke, yes, you put the oil pump and distributor back in wrong.

That's probably the right stuff. I just like getting it like this: https://www.amazon.com/3-in-ONE-Motor-Oil-3-OZ/dp/B084VPH4LY It's easier to put in the carburetor with that bottle.

Yes, just a little bit of 20w oil. I like using the 3-in-1 20w.

Just let me know if/when you need electrical help.