SteveJ

$70 for keys and all from eBay. You can get the electrical part of the switch from MSA and others in the $35 to $40 range.

Contact Dave, aka Zs-ondabrain. If the switch can be rebuilt, he can probably do it. Oh, and don't forget to search eBay.

Why are you looking to put on carburetors? Is there something really wrong with the fuel injection?

So does that mean you've made some progress, or are you just waiting until I can make it down your way?

Okay, that's bringing back memories. I think I used an impact wrench the last time I did struts.

Some states will allow you to run old plates that match the year of your car's production. Those plates have the year stamped on the plate. Alabama used to change the color of the plates each year, too.

It has been a few years since I've pulled the struts off of any car, but IIRC, I usually break the nut loose before compressing the spring.

Dan, There is a fusible link. It comes off of the starter. That being said, follow Dave's advice carefully.

Mike, if you get rid of your flat tops, let me know. I might take them off of your hands.

I'm already planning my vacation...

Despite the widespread hatred for the flat-tops, I have to say that they haven't given me any problems in the three years I've had my 260Z.

Basically in your car, the headlight switch completes the ground for the headlights. As Sarah said, that causes a lot of stress on the switch contacts. Please note that there is not a relay in the stock configuration. Your test results indicate that the switch in your car isn't working. While WD-40 or contact cleaner might remove some of the build up on the contact, it may require disassembly and light sanding with emory paper to remove enough debris to ensure good contacts on the switch.

Note: the 260Z/280Z taillights have the reverse lights separate from the rest of the lights. If you want to put in the 240Z taillights, there is also some fabrication. Remember to inspect carefully under the car for signs of rust. If you go to Zhome.com, you can find good advice on inspecting a car. The car you linked does look nice in the pictures, though.

The results look good to me so far. Boy, that gives me some ideas for some other projects.

To clarify - You had an internally regulated alternator, but you did not removed and jumper out the external regulator. That can cause overvoltage conditions, and it sounds like it may have burned out your MSD box. Hence, E's statement was quite correct. You (or a previous owner) messed up the electrical system. By the way, I have done that myself in the past, but I fixed it after only blowing out a headlight. However, unless the MSD also gets an unswitched 12VDC+ source, your solution doesn't address the previous problem of the coil having voltage with the ignition off. Also, with the internally regulated alternator and electronic ignition, be on the lookout for feedback through the charging system keeping your car running after you shut off the key. The solution is to put a diode in the alternator circuit. If you search through Zhome.com, you can find the details.

In the US, the 73 240Z gained weight from the regulations that required heavier bumpers, but I'm not sure where you got your weight range from. Here is data collected from various US magazines over the years. In my humble opinion, I wouldn't worry about horsepower ratings for the L24. They are about 40 years old now. Also, most of the ratings you will find are SAE gross horsepower. With that method, they did not have any accessories attached (water pump, alternator, smog pump, etc.). Eventually, the ratings came out to SAE net horsepower. That method has accessories attached. (Text added...) In addition, emission requirements were reducing horsepower. Emission requirements drove Nissan to increase the engine displacement, creating the 260Z, and add fuel injection and additional displacement for the 280Z all to get power back. (End of added text) A rolling dyno gives you rear wheel horsepower which accounts for drivetrain losses. Anyway, after about 40 years of wear, unknown maintenance habits, unknown modifications, etc., it is difficult to know how much horsepower an engine produces without the use of a dyno and a trained operator.

For incandescent bulbs, light output will drop proportionally to voltage. According to this reference, dropping the voltage by 5% drops light output by 20%. That means you're getting 80% of the light at 13.3 volts that you would at 14 volts. It's not unusual to have a 2 to 3 volt drop at the headlights. That's a drop of 14 to 21% in voltage. (Attached is a chart I pulled from this study.) If you're going to drive at night in a 40 year old car, add relays to the headlight circuit! For LEDs, light output is also proportional to voltage up to a point, so a parking light relay harness can improve light output. (For the record, I have no idea at what point a voltage increase does not increase light output.)

Here are his other threads: http://www.classiczcars.com/forums/showthread.php?t=40533 http://www.classiczcars.com/forums/showthread.php?t=40219

I moved away from that area 11 years ago, so I don't know anything about the car. However, the seller does not seem keen on selling out of the country.

There isn't much of a need to do the parking light relay harness AND LEDs for exterior lights. The LEDs drop the current load so much that there is not much of a load on the circuit. Also, once either LEDs or parking light relays are installed, there isn't much need to change out the fusebox unless the fusebox is already damaged. Most of the fuseboxes that melt down do so on the parking light circuit.

Amazing! He saw a Datsun 240Z in a dealer lot over a year before it came to America. By the way, I told Nissan that I didn't like the styling of the concept they developed in 1999, and sure enough, they ditched that design.

Upgrade the headlights with relays. MSA sells a set designed by Dave, aka Zs-ondabrain.

If you are using a tone for continuity, you CAN get a tone on the downstream side of the brake light switch to ground if you have lightbulbs in the sockets and the brake pedal is up. That is why I specified voltage instead of continuity, and that's why I prefer a voltage reading over a noid light. (Side note: I work on AC equipment, and in doing continuity checks, we can get fooled by thinking we have continuity when we are actually reading across a transformer.) PLEASE download the FSM from the XenonS30 link in my signature. You can go to the BE section of the FSM and find a simplified drawing of the stop light circuit. Print it out and use it as you go through your diagnostics. If you get stumped, you can tell us what you were doing and where. Then we can look at the diagram and help you out better. Also, when describing continuity or voltage measurements, please describe where you placed the meter probes. That will help us figure out what you're seeing.

You could contacting vendors of used parts, such as Zcar Source or Zbarn for pricing on a dash harness, body harness, and possibly a taillight harness. Expect that to run a few hundres dollars. That is not an electrical issue. The only electrical component is the fan. However, the heater core could be blocked off from the cooling system. It could be clogged. The valve could be stuck closed. The clips on the control cables could have come off. Was there an 1157 style bulb (dual filament) in the socket? If the speedometer isn't registering, that's an issue with a cable. If you are talking about the dash lights, that could be burned out bulbs, bulbs not seated into sockets, or sockets not seated into the gauges properly. Get acquainted with your nearest Z Car Club and find out where they take their cars to get worked on.

Yes, it takes a little effort to trace the wires on the FSM diagram, but it's more accurate as far as wire colors go. For true diagnostics, accuracy is better. The start circuit is rather simple. Look at the grid above IGN. SW. This grid shows you what contacts are made for each key position. The top line is for the Accessory position. The second line is Off. The third line is Run, and the last line is Start. The W/R wire is the 12VDC+ coming into the switch. When the key is in the start position, the B/Y and G/L wires should have voltage. The B/Y wire goes to the solenoid. The G/L goes to the ignition circuit (and bypasses the ballast resistor). That means you should have 12VDC at the coil when the key is in start. When the key is in the run position, the B/W and L/R wires have voltage. The B/W wire passes through the ballast resistor and powers the ignition. The L/R energizes the accessory relay and powers other key-switched circuits. The running/parking lights are powered through the headlight switch. The G/L wire carries the voltage in, and the G/W wire carries teh voltage out. The G/W wires branches off to the rheostat to power the dash lights, too. I believe it's an R/L wire going to the dash lights from the rheostat. The headlight circuit is unique. The W/R wire carries 12VDC+ to the fuses for the left and right headlights. There is a R/Y wire for the left headlight and R wire for the right headlight. From the headlights, the R/W and R/B wires return to the Turn Signal switch. If you select low beams, the R/W wire will be connected back to the headlight switch. If you select high beams, the R/B wire will be connected back to the headlight switch. When you turn the headlight switch on, the ground is connected to complete the circuit, allowing the headlights to come on. As Dave said, check the connectors, and check that you have the circuit connected for the ground path between the turn signal and headlight switch. By the way, Dave makes highly regarded relay setups for the headlights and parking lights and sells them through Motorsport Auto. They do a lot to relieve the stress on the 40 year old wiring. If you don't want to do the parking light relays, then consider swapping out the parking light bulbs for LED bulbs. They dramatically drop the current flowing through the circuit.