chaseincats

Update: Got it out with Dave's help. For those who want to know you put the housing in a vice and tap on the rod end gently and it will push the plug out undamaged and can be re-seated afterwords.

Right now I'm actually the middle-man. The guy whose working on it is about a half hour away and we're spitballing on how to get these seals put in. I'm going to see the part tomorrow

Also is it possible to even get that rod out without having to remove/destroy that pressed-in plug at the end (#21)?

Ya I was thinking that might be the culprit/would need to come out. Anyone have any experience getting that out to change the seal?

Ah, I took a look at the chart I was looking at and the seal is for the end plug or something?

32858-U6702

Yep, the reason we're trying to get it out is it leaks trans oil out of the shifter area. Besides the o-ring on the inside, the transmission diagram is showing an oil seal goes on the outside of the trans (between the housing and the part where the shift rod enters the housing), is that correct?

Hi guys, Refurbishing my '78 5-speed transmission and having a tough time removing the shifter rod from the tail housing. The (what looks like) outcrop from the shifter rod (shown in picture) refuses to separate from the shifter rod even after we take the nut and washer out. Is there a trick to getting this out? -chase

Update: so there wasn't any red stuff on wiper arm (not sure where I came up with that) but the wiper arm wasn't 100% pressed up against it. I heavily bent the arm so that it makes good contact with the coil wire now but that didn't seem to be it. I grounded out the connector to the gauge to see if it would peg as a full which would confirm the wiring and gauge were working and they are, which is good. I started jiggling stuff on the sender unit and the gauge started dying then coming back to life so it was an electrical connection issue between the harness and unit coil. What it ended up being (we think) was the rivet connector between the yellow power wire (from the harness) and the wire for the coil/wiper arm on the sender unit. I could spin the rivet inside the housing meaning there was a poor contact between the yellow power wire and the sender unit's coil wire. We put some solder on there to bridge the rivet with the wire's connector and it may have done the trick. If it still isnt working properly, then we're out of ideas - will update you guys later on. EDIT: I forgot to mention, I tested the float in a bucket of water and it worked with no problems

I believe its not firmly pressed up against it. When I get back in town I'll pop it out and report back

Gotcha. I'll wipe off the red stuff and bend the wiper arm so its touching the coil and not hovering above it - then see if that fixes the accuracy issue. @zKars I'll take the sender out and pop it in a bucket to test the float - I may take you up on that offer depending on what happens - thanks so much for offering

Gotcha. I remember that my wiper arm also has a red liquid between the wiper arm contact (the part of the wiper arm that touches the metal wire winding) and the wire winding. I always assumed that was some sort of lubricant - should that be there or should I wipe it off?

Anyone? Also - on the sender unit, is the wiper arm supposed to contact the the wound wire or just hover above it?

So as soon as I bought the float (but haven't installed yet), the possible real problem reared its head. My gas gauge needle now bounces around and sometimes the gauge will just plain die - the needle will fall as fast as if I shut the car off then pop right back up a few seconds later. I've checked the gauge & fuel sending unit connectors before but don't remember seeing any corrosion at all. Is the ground for the gauge/sending unit hidden somewhere else in the car or is there something else you guys recommend I check? Here's a brief video of the needle slightly bouncing around: https://www.youtube.com/watch?v=6MJjEKJtesk&feature=youtu.be Any ideas? -chase

Awesome, I'll give this a shot. Thanks!

Ya exactly haha. Do they sell the floats anywhere or do you know what they are made of?

I'd really not like to change any of the calibration. Are replacement floats (or substitutes) not available? I was thinking about replacing the float with some Styrofoam but I'm guessing the gas will eat that up, right?

Sorry, yes I meant moving the arm up and down while watching the fuel gauge. I'd prefer not to alter anything with the gauge. Is it really that tough to find something to replace the float with? EDIT: Also, the problem only develops when the tank is less than half full. Up to that point it is correct I believe.

Hi guys, My gas gauge has never been accurate past the 1/3 emptyish mark. When the tank has 8 gallons remaining, it will always read as empty (I've tested this by going to the pump the second it reads empty multiple times and I always end up putting in about 8 gallons. Recently my gauge hasn't been reading full when I top the tank off - it will read maybe around 15 gallons in the tank instead of 18. I have taken the fuel sending unit out a few times for cleaning and everything inside on the coil/arm (both plug ends too) look great. I pulled the dash gas gauge and everything in there looks pristine as well. The real nail in the coffin is when I have the sending unit out and bend the arm up and down to the half and 1/3 mark, it will read that on the gauge so that leads me to believe it's the 40 year old hard-as-a-rock float. TL;DR: My question is, is there a way to replace the float? A new fuel sending unit from zstore is almost $200 so I'd prefer to steer clear of that if possible. Any ideas? chase

Awesome, I'll look into these now. I've heard that having someone lighten the flywheel can make them fragile/shatterable if done improperly is that true or an exaggeration?

This is all some great information thank you so much. AFM idea is now down the drain for sure but for my edification, what's the point of a larger throttlebody then? Will definitely look into the beefier clutch when I take everything apart. Are there 18lb flywheels to buy anywhere, I can't seem to find any? (I'd prefer to buy one so that when I have the trans taken out, we can put it all back together in a day instead of waiting for my flywheel to be lightened then come back leaving the car on someone else's rack)

TBH im not sure. I thought that was the point of the big throat throttlebody, no?

Hi guys, My '78 has the weber "big throat" throttlebody on it but with the (I believe) stock AFM. Would upgrading to a larger AFM noticeably improve throttle response considering the larger throttlebody or is that just a lot of fiddling for marginal gain? (yes I saw the atlanticZ page) If there really is noticeable gain to be had with going to a larger AFM with my larger throttlebody, do you folks recommend the 280zx turbo or cressida AFM? I've been doing a lot of reading on them but couldn't find a stern verdict. Any ideas? -chase

Ah ok, good to know. Is the transmission chatter then a thing that happens when putting a single mass flywheel on a car designed for a double?

This is an extreme example of the single mass (light) flywheel noise - https://www.youtube.com/watch?v=3vUdmshAsYM&t=20s I've heard shaving down the OE flywheel can weaken it to the point it may shatter if done improperly - is this true?