Patcon

Yes Mario I would use some galvanized steel in the thickness you need then prime or plate them before use

If you keep a fan running you should be fine. It doesn't stink after it's neutralized.

BTW don't use aluminum as spacers! The dissimilar metals causes other issues. I agree, your best bet is to make some. I like originality too, but sometimes it's not worth the effort. The older I get, enjoying the car on the road becomes the priority

I would think NOS quarters are worth North of $2000 each side and I could get a good rear clip for probably $1500, which gives you both sides. It seems sort of silly to try to get NOS unless you have the special car that needs them (ie #10, 12, 26 etc) since the rest of the car has 50 years of wear and tear and surface rust. A good clean rear clip would accomplish the same thing and reserve very special parts for very special cars. Now if you're doing a very special car, speak up, somebody might be willing to part with them if your project is more special than theirs.

Yes, they probably are, but most of the people that have them are holding them for a special project. Some of us hoard stuff like this. Very few of them will be willing to sell them. You might find a pair but if you do they will be exceptionally expensive. You could buy a whole rear clip for less, maybe half of what a NOS panels cost

This is also true. I would want to use something that's not going to rust. You may also find if you get the fender end of the door lined up with the fender, that the rear edge no longer lies flat. In that case I literally twist the door by hand until I can get it to lay flat. That is one of the nice things about thin doors. This work is easier with out the door latch installed. So you can get the door right without any pressure on it

This sounds like the stud welder I use. I did exactly that but the corners are so thin that the stud welder burns holes in them and if you get a stud welded on, the corner tears out because the metal gets thicker further from the corner. It can be a challenging area to get right. The best tool would be to make some long thin dollies to use from inside the quarter panel

We don't rely on locks around here. We rely on big dogs and noise makers. As a builder I realize locks only keep honest people honest

I agree 100% with this The shop looks great and the car is coming along really well. My first choice would be "Aircraft stripper" Harsh but really easy and doesn't remove any metal

@JLPurcell Didn't you make some shims at some point?

Good luck with that. I hope your wallet is prepared. Your best bet would be to find donor panels from the Southwest. There are some of those available

You can unplug any you want. Unplug them at the fenders and corners. Leave the column alone. Once they are unplugged and the lights will stay on then you know the issue is down stream. Add them back and see where the problem lies. Easy, peasy

this sounds interesting Edit: Have to keep it garaged? How do they verify the garaging?

Unplug all the running lights. Replace the fuse. With the lights on, see if the fuse will hold. If so it in one or more of the disconnected lights. Then plug in lights one at a time, waiting between each one. When you get to one that blows the fuse, repair / replace it and do the next one

44G's in a lap belt, hhhmmm? or better yet the steering wheel! "That's gonna leave a mark!"

Good progress

But man, he got his money's worth!!!

Not only is it a tough place to hammer back but the metal is incredibly thin at these corners because of the stamping process

The path of least resistance, no pun intended, is to get a pair of new marker lights. If you clean out the rust, it wont stay that way long with all the rain you get in Panama. The new ones will have intake zinc coatings on them to help them last.

That's too bad. Buyer beware...

Never, ever do this. Unless you want to burn you car to the ground!!! Find and fix the problem. I could be in the harness, relays. You just have to be systematic

Pioneer metal finishing has potential. They look like a small operation. No website DF Enterprise might too. No website Tomken looks too big Elkem is out New Brunswick Plating maybe, you would have to call Deptford plating has potential My 2 cents, I don't care what the building looks like or if no one has teeth. All I care about is what the plating looks like and what does it cost!

Woof!! That needs work. I would do it for #59 but still!

And that is a tragic turn of events!!!

@jharmon Where in Jersey are you?